Drainage Grating

Drainage Grating

Introduction

Drainage grating, also known as “manhole covers,” “sand well covers,” and “sewer covers,” was initially made of cement and cast iron. However, it was susceptible to damage during regular use, resulting in high replacement costs. To address this issue, drainage grating is now fabricated by pressure welding steel grating, offering advantages such as easy installation, lightweight design, excellent load-bearing capacity, strong impact resistance, and superior drainage performance. After undergoing hot-dip galvanization treatment, the product not only possesses an aesthetically pleasing surface but also resists rust and corrosion, surpassing the advantages of cast iron drainage grating.

Applications of drainage grating

Drainage grating is widely used in public places such as city roads, squares, parks, and other locations with drainage systems. In areas with high traffic and pedestrian density, using drainage grating allows for rapid drainage, ensuring smooth urban roads. Additionally, in green spaces and parks within cities, drainage grating effectively drains water, maintaining dry and comfortable environments.

With ongoing urbanization and the escalating challenges of urban drainage, drainage grating will continue to see widespread use. In the future, as technology advances, the performance and materials of drainage grating will be continually optimized and upgraded to meet the demand for more efficient and environmentally friendly urban drainage systems.

Why you need drainage grating?

Outstanding Corrosion Resistance: Hot-dip galvanization forms a dense zinc layer on the surface of the steel grating, effectively resisting corrosion from seawater, chemicals, and other corrosive substances, thus extending the service life of municipal drainage grating.

Strong Load-Bearing Capacity: Hot-dip galvanized steel grating offers high load-bearing capacity, capable of withstanding the weight of vehicles and pedestrians, ensuring smooth urban roads and traffic safety.

Excellent Slip Resistance: The surface of hot-dip galvanized steel grating is designed with raised patterns or textures, providing excellent slip resistance, even in wet and slippery weather conditions, ensuring pedestrian safety.

Efficient Drainage Performance: The mesh design of steel grating allows for rapid drainage, effectively preventing urban flooding issues and ensuring the efficient operation of urban drainage systems.

Aesthetic and Environmentally Friendly: Hot-dip galvanized steel grating boasts a simple and aesthetically pleasing appearance that harmonizes with the urban environment. Moreover, hot-dip galvanization is an environmentally friendly surface treatment that does not pollute the environment.

Advantage of AGICO’s drainage grating

Advanced Anti-Theft Design: Manhole covers and frames made of steel grating are connected with hinges, providing security, convenience, and ease of access.

Attractive Appearance: Featuring sleek lines and a silver exterior, reflecting modern design.

Large Mesh Openings for Optimal Drainage: Water permeability reaches 83.3%, more than twice that of cast iron.

Cost-Effective Material: Cost-effective compared to cast iron, especially for large spans and heavy loads, with potential savings on replacement expenses due to theft or damage.

High-Strength Carbon Steel: Steel grating made from high-strength carbon steel provides excellent durability, surpassing cast iron in strength and toughness, suitable for environments with large spans and heavy loads.

Variety of Product Types: Customizable to meet various environmental, load, span, and shape requirements according to customer-provided dimensions and shapes.

stainless steel drain cover

How Drainage Grating is Manufactured

Drainage grating is a common drainage facility widely used in roads, squares, parking lots, and other locations. It offers excellent drainage performance and load-bearing capacity, effectively removing rainwater and wastewater, and maintaining dry and clean roads. So, how is drainage grating manufactured?

First, the production of drainage grating requires the selection of high-quality steel materials. Common materials include ordinary carbon steel, stainless steel, and galvanized steel. These materials have good strength and corrosion resistance, meeting the requirements of drainage grating.

Second, the production of drainage grating involves cutting and welding processes. Initially, the selected steel materials are cut to the required plate dimensions according to design specifications. Subsequently, the cut plates are welded to form the framework structure of the drainage grating. The welding process must ensure the strength and seal of the welds to guarantee the service life and drainage efficiency of the drainage grating.

Next, the drainage grating undergoes surface treatment. Common surface treatment methods include hot-dip galvanization, painting, and electroplating. Hot-dip galvanization is a frequently used surface treatment method that effectively enhances the corrosion resistance of drainage grating. Painting and electroplating contribute to the aesthetics and anti-corrosion properties of the drainage grating.

Finally, the drainage grating is subjected to inspection and packaging. The completed drainage grating is rigorously inspected to ensure compliance with design requirements and relevant standards. Simultaneously, the drainage grating is packaged to prevent damage during transportation and installation.

Steps and Methods for Installing Drainage Grating

Preparatory Work

Before installing drainage grating, the construction site must be cleaned and organized. Firstly, the area around the drain and the adjacent surroundings should be cleared of debris and weeds. Secondly, the drainage grating should be cleaned and rust-treated to prolong its service life.

Installing Drainage Grating

The installation of drainage grating requires various components, including steel grating, angle iron, flat steel, bolts, washers, and expansion anchors. The installation process should follow these steps:

  1. Measurement and Positioning: Begin by measuring and positioning the drainage grating at the designated location. Cut the selected steel grating to fit the measurements as needed.
  2. Fixing Steel Grating with Angle Iron: Embed angle iron around the perimeter of the drain and secure it with drilled holes.
  3. Installing Flat Steel: Place the flat steel on top of the angle iron and secure it with bolts and washers.
  4. Installing Bottom Plate: If a bottom plate is used, position it on top of the flat steel and secure it with bolts and washers.
  5. Installing Anti-Slip Steel Plate: Place the anti-slip steel plate on top of the bottom plate or flat steel and secure it with bolts and washers.
  6. Fixing the Steel Grating: Position the steel grating on top of the anti-slip steel plate and secure it with bolts and washers.
  7. Fixing the End Plate: Install the end plate on the last steel grating and secure it with bolts and washers.
  8. Installing Expansion Anchors: Insert the expansion anchors into the holes and expand them with a hammer until they are fully secure.
  9. Cleaning and Inspection: Finally, clean and inspect the installed drainage grating to ensure proper installation and absence of loose components.

Precautions

  • When installing drainage grating, it is important to consider the following points:
  • Before installation, inspect all components to ensure they are complete and meet specifications and standards.
  • Follow standard installation methods and procedures without making unauthorized modifications.
  • The length and width of the steel grating should be cut and processed according to actual requirements.
  • Safety should be a top priority during installation to prevent accidents.

How to Assess the Quality of Drainage Grating

Check for Shine: High-quality drainage grating should have a metallic shine. Hot-dip galvanization typically results in a silver-white color. If the surface is rough or contains many burrs, it may indicate poor post-processing and a lower-quality product. Good drainage grating should have a bright, comfortable appearance.

Weigh the Grating: High-quality drainage grating typically has a certain weight. If the grating is unusually light, it may indicate cost-cutting during production, potentially affecting load-bearing capacity.

Examine the Grid: The grid should be regular and typically rectangular in shape. The welds should be secure and robust, especially in the case of manually welded steel grating.

Check the Edge Welding: The welding of the twisting square steel on the edge should be parallel to the flat steel used for edging.

Inspect for Zinc Residue: Look for any zinc or welding residues on the surface and check if they have been adequately cleaned and removed.

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